PlantIQ gives operations teams real-time visibility into batch yield, utility cost, deviation risks, and GMP/CPCB compliance — connected in one intelligence layer, not scattered across Excel, ERP, and paper.
per batch, per shift, per RM lot
audit-ready from day one
not discovered after the batch closes
Most mid-sized chemical and pharma plants run on fragmented data — Excel sheets, paper BMRs, ERP, and DCS with no unified intelligence layer connecting them. The result: decisions made on yesterday's numbers.
By the time a batch deviation is visible in logs or ERP, the batch is already in loss. There is no early warning — only a post-mortem.
Without theoretical-vs-actual tracking, variance becomes an accepted cost. The baseline silently shifts down each quarter.
Steam, power, cooling — consumed but never allocated. Unit economics stay invisible until month-end, when it's too late to act.
BMR, deviation logs, CAPA — assembled manually before each audit. Every inspection is a 72-hour fire drill, not a 5-minute download.
Coordination gaps between production, QC, and dispatch mean customer commitments are made without real data to back them up.
P&L is calculated at month-end. Which batch, which product, which shift was profitable — nobody knows until it's already history.
Most generic MES and shift management tools are built for global enterprise IT teams. PlantIQ is built specifically for India's mid-sized chemical and pharma operations — with batch P&L and compliance as first-class outputs, not add-ons.
Know the profitability of every batch before it closes. Yield, utility cost, raw material lot quality, and output purity mapped into one number your operations head and promoter can act on.
Auto-generated batch records and deviation trails every shift. CPCB and GMP documentation builds itself continuously. Audits become a 5-minute export, not a 72-hour scramble.
Catch off-spec conditions hours before they cause batch failure. PlantIQ correlates process variables across 30–50 batches to flag risk patterns your operators can act on in real time.
Rank every raw material supplier by their actual yield impact — lot by lot, batch by batch. Stop absorbing the cost of bad material. Buy smarter, back every procurement decision with data.
Steam, power, water — attributed to each individual batch automatically. See true cost-per-kg for every product. Stop treating utility overuse as overhead and start managing it as a lever.
Give production, QC, and dispatch a shared live view of batch progress. Make realistic customer commitments backed by real data — not optimistic estimates from the morning shift meeting.
30-day structured pilot. Your process, your batches, your baseline. No disruption to current operations. If PlantIQ doesn't show measurable yield or compliance value, we walk away.
Book a Free Operational Audit →Six intelligence modules. One unified platform. Built by engineers who understand chemical and pharma manufacturing from the inside — not from a product spec sheet.
Request a DemoTrack theoretical vs actual yield batch by batch. Know exactly where output is being lost and why — mapped to raw material lot, process parameters, operator inputs, and equipment state.
Map steam, power, and water consumption to each individual batch. Stop absorbing utility waste as overhead and see true cost-per-kg of every product your plant produces.
Get early warnings before a batch goes off-spec. PlantIQ correlates process variables across your batch history to flag risk patterns before they become losses and compliance events.
Auto-generate batch records and audit trails shift by shift. Always audit-ready for CPCB, Schedule M, GMP, and customer inspections — documentation built continuously, not scrambled at audit time.
Predict realistic delivery timelines based on live batch progress. Stop missing customer commit dates and manage expectations proactively — with data, not estimates from the morning meeting.
Rank raw material suppliers by lot quality and yield impact across every batch. Buy smarter every order — backed by data from your own production floor, not supplier-provided certificates.
No complex integrations. No IT team required on your side. PlantIQ works with the data your plant already generates — and our team handles the setup.
PlantIQ team maps your equipment, processes, and material flows. We configure your digital twin — no IT overhead on your side.
Connect DCS, SCADA, ERP, and manual shift entry. Unified data layer from day one — manual and automated inputs both supported.
System builds your plant's own performance baseline from your best historical batches — not industry averages that don't fit your process.
Live dashboards, deviation alerts, batch P&L, and compliance docs — visible to your operations team in real time, on any device.
Whether you're losing yield, missing dispatch dates, struggling with audit preparation, or scaling without a digital backbone — we'll show you exactly what PlantIQ can do for your operation in 30 minutes.